A Modified Indexer for the Unimat
by
Ronald E. Thompson
Copyright 8-22-2011

The
problem is they aren't made any more, and they are getting scarce
and expensive. I considered making the main body to sell, but the index
pin is intricate and has many small parts.
It would be hard to make a profit if my time was
to be worth anything.
And then there is the fact that a full set of index plates was costly,
as well.
In talking with other people on the Unimat Yahoo
group, an idea was
born. Why not eliminate the expensive parts, and create a new screw
drive?
The idea is to make it work like
a rotary table, but retain
the size of the work envelope and the ability to use other Unimat
parts, like the 3 jaw chuck and the round t-slot table.
Below is the inital concept rendered in
Solidworks.
This
was
close, but not quite there. It still needed a way to take up the lash
in the worm gear, and a way to indicate the amount of rotation of the
input shaft. Below is a more refined concept. The casting would be cut
with a bandsaw or slitting saw to separate the worm carrier so it could
be adjusted and the input shaft now has an indicator ring.

This
all sounds good, but a prototype needs to be made to prove the concept.
Larry Collier of Lexington Kentucky works for a company that has a 3D
printer and offered to make a 3D printed plastic
model from the Solidworks model. I made the changes needed to
make it into a casting pattern and Larry gratiously printed it and
shipped it to me free of charge. You
can click on a photo below to see a much larger version.

I was concerned the 3D plastic
model would show ridges that would make it impossible to pull from the
casting sand without destroying the sand mold.
While
there are some ridges, I
think it's smooth enough to work as a pattern.

That's
all for now. I hope to
cast one or two soon.
Visit my main page here: Plansandprojects.com